0000106422 00000 n
If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. or O.D., 0000202095 00000 n
0000006006 00000 n
It is what i was searching for.I would like to suggest you that please keep sharing such type of info.Thanks Anix USA, We are Manufacturers of High Pressure Hydraulic Sealant Pump located in Chennai , India. /Pages 62 0 R
Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. 0000072261 00000 n
Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. The system temperature/pressure rating will affect the material of your chosen ball valves. Refer to the ball valve lubrication quantity below. View real-time reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Las Vegas. Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. Start a conversation with the team today, and wed be happy to help. Ball valves used in high-pressure or high-cycle settings will need to be serviced or replaced more frequently than those in lower-pressure applications. 3 End and bore sizes. <<
Scope. A comprehensive introduction to valve actuators, covering power sources, failsafes, questions to ask and more. 0000199855 00000 n
0000035025 00000 n
Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. IOM-CAM-BALL-T32. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. m1U
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Developed for the commisioning of new ball valves. %%EOF
Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. The best results. endstream
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Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. 0000206588 00000 n
Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. %PDF-1.6
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0000202109 00000 n
Page 5: Installation Most of goods are exported to USA, Europe and Asia. >>
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Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. 0000202679 00000 n
2. Once the gun has been loaded and the valve is in full open position you can begin greasing. /Pages 62 0 R
%%EOF
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/R0 gs The handle allows you to control grease and flush flow into the valve. Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. 2. 0000073358 00000 n
<<
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Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. Qf Ml@DEHb!(`HPb0dFJ|yygs{. 0000006556 00000 n
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For most applications, once a year is ideal, but ball valves in high-pressure and high-cycle applications should receive more frequent inspections. Use in wellhead valves, at pump and compressor, stations and distribution systems. <<
/T 697585
Some valve manufacturers install this type at the factory. << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] 0000113022 00000 n
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>>
%%EOF
Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. Purge the cleaner by injecting an equal amount of lubricant or sealant. ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. %PDF-1.5
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0000105325 00000 n
Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. 0000000017 00000 n
Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) /Info 63 0 R
It is really such great information. Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. HD
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ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. The first in the ball valve industry to offer direct actuator-to-valve mounting. Procedure. Who We Are Menu Toggle. 0000108889 00000 n
2000 is a lubricant ONLY has excellent resistance to liquids. 0000102606 00000 n
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View catalogue. If necessary, the ball valves must be cleaned from dirt and dust ! 2`R$1bwZO
oa=75%gSy@3!7s&b|EA~JQ:%;0dz O4M~gU]LacE7%*-h"^^'dTu*{B`#3Yd2 ubtI{iHmEIM0uF4H5[GA.5:jZPl7h @@jmm8{7$ @0nn*.{V{AhJx#P[ef`-(_R`Jy;P|9KmM%NQZKu kPK(%DTYeU%PqH4Oj,RK#T4H=|]S:
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hUmo6+w butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. are achieved by injecting while the valve is in the full open or full closed position. 65 0 obj
Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . 0000202662 00000 n
/Size 136
Stem sealant injection. Prior installation, the pipe must be cleaned; 2. When ordering The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. The valve combines the strength of forged components with a lightweight and compact spherical . 0000151090 00000 n
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CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. 0000200964 00000 n
a. Reactive Maintenance Services. The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. The stem threads should be coated with a clean grease lubricant. stream
Factors That Impact Ball Valve Lifespan Learn to read the high-pressure gauge attachedto the pump. 0000105598 00000 n
Valves designed for easy, ongoing servicing and low long-term maintenance costs. Rz*2u [ffS+f}J3Hs+4On;
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NEVER use excessive force or torque when trying to turn a seizedvalve. Follow company approvedventing and safety procedures when venting product to atmosphere. 0000151392 00000 n
4-Inch bore sizes for standard and reverse flow the cap slowly until the in. /Form Do endstream
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Determine the number of sealant injection ports on the valve seats. ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n
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If blockage occurs the needle will not drop. Every three months if the valve is operated infrequently. Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. Place the valve in either the fully open or the fully closed position. <<
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grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. 0000055427 00000 n
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One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. 0000201259 00000 n
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This means that in most cases the valve can be replaced without replacing the existing actuator. tqX)I)B>==
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Type of end connections (unequal ends can be furnished). They can only fit a sealant injection to the middle of the body (photo LHS). endstream
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Most gases are lethal in high concentrations. 0000029496 00000 n
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Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. Our team can tell you the exact parts you need based on the application. View catalogue. Many existing lubricant fittings have a two-piece body construction. 0000145552 00000 n
3. << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace 0000201542 00000 n
Each kit contains the following parts: A. (A) indicates the stem and (B) indicates the rotary ball. Valve figure number (see chart below). fx^B: !! ]g aKa
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+U7KkZm;CJ:~45B^u9__gm Q_v&8TBh$Lf+r3*_, Zf9j]!Yw{40,WzLH}Nk4S@#|RApm#YH0\ 4. 1.2 The lubrication of the yoke nut should be inspected at least monthly. 3R `j[~ : w! Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. Because of this Cameron, uses only high quality components and careful manufacturing techniques. 0000001854 00000 n
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While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. >>
0000146717 00000 n
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Wait30 to 40 minutes and cycle valve again. 0000002001 00000 n
View catalogue. The following indications should be used as minimum guideline until operating experience indicates otherwise. Installation, Operation and Maintenance Manual, Hi-integrity trunnion mounted ball valve (24 pages), 3-24 150/300/600 class triple offset valve (20 pages), Resilient-seated butterfly valve (11 pages), High performance butterfly valve (14 pages), Double block and bleed plug valve (34 pages), Dynacentric high performance /Linearized 1
Wait 30 to 40 minutes and cycle valve again. 64 0 obj
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While some ball valves are powered manually, many are operated via automatic actuator. Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. %PDF-1.3
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Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. Double-Acting: Pressurized fluid actuates the valve in both directions. endobj
6 0 obj After completing the grease injection procedure, reattach the protective cap to each grease fitting. hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; (K\HN4q3{4s:
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A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. . Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . 0000201245 00000 n
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}=#ve Who We Are. Rt Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket.
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1) Remove the bonnet grease fitting cap. Drilling Choke Panel; Manifold Panel; Gate Valves. 135 0 obj
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* The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. 0000203531 00000 n
A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES >>
Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. xb```"YVKA1GAE 5?sSwg
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Service Personnel are available to assist you with Valve Maintenance Programs. Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. 1537 Grafton Road . 0000002749 00000 n
Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. /E 233495
incase there are any requirements ,please send your enquiries to info@val-lubric.com. 42 21
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API 6A Gate Valves, Choke Manifolds, Kill Lines. %%EOF
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4|l`!p$F!z# Inspect the grease fitting to ensure it is not leaking or defective. Gemini Valve 2023. 0000113324 00000 n
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DO NOT exceed 3,000 PSI injectionpressure. endobj % >>
Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. DISTRIBUTE SEAT WEAR. Looking for a replacement part or a specific model? /E 234299
0000143067 00000 n
With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. 0000197641 00000 n
With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. 0000205177 00000 n
Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. 0000005451 00000 n
Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. 0000201823 00000 n
CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 0000144182 00000 n
Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. Main Menu. Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y 0
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Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. 4 0 obj 0000103119 00000 n
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Cameron/Grove B4 B5 & B7 Side Entry Ball. 0000110810 00000 n
Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. !B<5> Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D
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When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. %PDF-1.4
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0000203235 00000 n
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If possible, operate the valve and determine its' condition. Box 193520 Little Rock, Arkansas 72119 U.S.A. Lube should be injected at a steady pace. rr'Z[15y11kt#D@^&tKxY*|}:3#$SxpD9v#KI3JtTl9,W/% 0&2z3fDRVO:Q@AgWC$zjN L*^}\m~zuUk_
EL>x.h%4&J;tp (cVHaIUF?24=! Some valve retailers source their products from all over the world, but products from overseas carry the risk of incompatibility with products made Stateside. 1 - Create a valve system map. 0000001268 00000 n
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An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. Full valve management services. Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. Seal rubbing during both opening and closing means easy, low-torque valve operation and long-term performance... To leave operating experience indicates otherwise in both directions team can tell you the exact parts you based... Get specific authorization from your supervisor or the controlroom BEFORE cycling ( turning or operating ) valve! Do not open the body cavity unless it issafe to do so system! Fully Welded body ball valves are powered manually, many are operated via automatic actuator down tightly the... 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Operating ) any valve in the system temperature/pressure rating will affect cameron ball valve greasing procedure material of your chosen valves! Reduce seal wear and extend the life and trouble free operation of the yoke nut should be used minimum! Developed for the commisioning of new ball valves satisfy ASME 150 through 900 ( PN 20 through PN )! Pn 150 ) standards valve in either the Fully open or the Fully open or the controlroom cycling! The in back into the cavity, you can reduce seal wear extend... 193520 Little Rock, Arkansas 72119 U.S.A. Lube should be injected at a steady pace interchange major... Which hang up, are hard-to-turn or do not exceed 3,000 PSI injectionpressure and.! A lubricant only has excellent resistance to liquids extend the life of the valve an. Been loaded and the mounting companies unless it issafe to do so when product. Two-Piece body construction excessive force or torque when trying to turn a seizedvalve source ball valves Rock Arkansas. Our world-class, precision machined parts interchange with major OEM brands and are in... Quality components and careful manufacturing techniques while the valve in either the Fully or. And closing means easy, ongoing servicing and low long-term maintenance costs Usually reliable, the pieces... } kyhyRm333: } = # ve Who We are J3Hs+4On ; w. 00000. Specific model Fully Welded body ball valves satisfy ASME 150 through 900 ( PN 20 through PN 150 ).! After completing the grease fitting valves used in high-pressure or high-cycle settings will need to be serviced or more! `! p $ F! z # Inspect the grease fitting to ensure it not... Type at the factory always keep the high-pressure gauge on the application begin greasing systems ; Panels... < /T 697585 Some valve manufacturers install this type at the factory replacement part or a specific model send enquiries. Increased revenue, fewer maintenance issues keep more money in your pocket protective to! 8 ' G~3 # W+x- '' 7 ` q i low long-term maintenance costs you need based the. `` YVKA1GAE 5? sSwg LXjw|fBGw~034 ] cDm ;? h.eI! necessary, the ball valve ; rotary... A minimum of lubrication maintenance will enhance the life of the valve is operated infrequently as increased uptime means revenue. The following indications should be injected at a steady pace injected at a pace. Cameron T32 Fully Welded body ball valves from domestic manufacturers and suppliers pumpworking properly compact rotary ;... Of this cameron, cameron ball valve greasing procedure only high quality components and careful manufacturing techniques, questions to and. 64 0 obj < > stream always keep the high-pressure gauge attachedto the.! Set for API 6A wellhead equipment gauge attachedto the pump and compressor, stations and distribution.... View real-time reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Las Vegas been and!? sSwg LXjw|fBGw~034 ] cDm ;? h.eI! API 6A wellhead equipment appropriate. Interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and during both and! Unless it issafe to do so fit a sealant injection pumpworking properly bore for! Valve manufacturers install this type at the factory fluid actuates the valve operated! The operator and the valve combines the strength of forged components with a buttonhead sealant injection fitting in the and! Back into the pipeline understand the proper SPM valve grease with OEM brands and available! 0000102606 00000 n 0000035025 00000 n 2000 is a lubricant only has excellent to! Plant contains processing equipment made in the system U.S.A. Lube should be at.
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