Turn the lawn mower off. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! I tried to fix them, but to no avail! Thats the idle adjustment screw. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. Going insane trouble shooting this thing which seems to be designed for simple operation. I'm thinking an hour and a half for labor. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Just tip it until most of the oil drains and then refill. Move the choke/throttle/stop lever to STOP.. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. For a better experience, please enable JavaScript in your browser before proceeding. ;-T!(u5]{kgWX Thanks a lot. . You don't even need to remove the base from the mower. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. You have to be patient. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. Attempt this at your own RISK. If you get a minute, could you $.02 on my last post. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. . 0000005802 00000 n 0000003653 00000 n 0000003718 00000 n Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. The flyweights on the gov have probably come apart. These are some suggestions to prevent future carburetor problems. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. I had him fire it up again, and this time it revved like a new mower! Fuel with higher ethanol or methanol content can cause problems with the mowers performance. 0000001950 00000 n You might get lucky and avoid having to take the carburetor apart. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? Step 1 Turn the lawn mower off. %PDF-1.4 % Continue taking the carb apart and cleaning. The hand throttle also had a . xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p Move the choke rod to "OFF" once the engine is warm. 0000092527 00000 n The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. 0000003586 00000 n 0000003521 00000 n Use the recoil or electric starter. This website might also participates in affiliate programs with other online retailers. When your engine runs too slow, it won't have the necessary power to cut your grass. Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N Every hole needs to be clear of dirt. Top half of the engine seperates from the lower for access to the innards. It's probably something simple, but I just can't see what's keeping the choke from closing. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. Second, have your phone ready to take pictures while you are taking the carburetor apart. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Thanks. Make sure the throttle moves from idle to full open freely after making the adjustment. 0000031900 00000 n %%EOF I appreciate your last response. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. I'm a homeowner and I like to do things myself. Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. You must log in or register to reply here. Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! Try to get it close to where it was, but you can adjust it when you start the mower. To remove the pilot jet, you need to pull it out gently. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Check that the choke plate is fully closed (on) position, if not check cable adjustment. Hunker may earn compensation through affiliate links in this story. Any thoughts, help or ideas would be much appreciated. 0000073480 00000 n 0000028594 00000 n Move the linkage manually to make sure there is no binding. The choke won't close and the governor hunts. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. I have a honda hrb216 hxaa mower with a gcv160 engine. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. Move the throttle control away from CHOKE once the engine is warm. The VKA has a autochoke and a preset throttle. Place the engine upright with the cylinder head cover facing up. Fuel Make sure there is fresh gasoline in the tank. By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. 0000019062 00000 n It seems I have the opposite problem most people are having which is problems NOT running. How do you suggest I secure the throttle? BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: I was having a problem adjusting my idle. $150 a fair price? Tighten the nut on the governor arm. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. For a better experience, please enable JavaScript in your browser before proceeding. Reassembled, and same problem. Where would be the best place to order parts from if I decided to repair it myself. Your email address will not be published. By taking any opinion from this website you agree to the Terms and Condition of use of this website. #2. 0000092737 00000 n Over time, the engine vibrations loosened the bolt is all.. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. I write out about what Ive learned while researching DIY projectsread more about us. 0000106960 00000 n 0000004909 00000 n Rather than taking a carb apart, some folks simply buy a new carburetor. Guessing it is internal, but what? Attach the spark plug wire back to the spark plug. Honda Choke Control Assembly 16600Z8D840. Pull it out and check for oil. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. Hold the linkage and governor crank and tighten the governor arm clamp bolt. Check to see whether the governor arm and the carburetor throttle valve operate smoothly.. The gov needs repairing. This way you can complete the job when you start. 0000072552 00000 n 0000012088 00000 n You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. 0000008928 00000 n Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. Required fields are marked *. It seems to me that there is a problem with the linkage or the governor is out of adjustment. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". . You are a genius. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. Drop in rpm can be caused by dirty carburetor or air filter. I adjusted the throttle wire so that the control lever just touches the choke arm. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? 0000003419 00000 n 0000008082 00000 n The throttle butterfly in the carb is just a crack more then at idle. If I don't, it wants to open full and run full like its sprung open. 0000048588 00000 n The tricky part for a first timer really holds true for any engine with a mechanical governor. Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. 0000003026 00000 n If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. An improper air to fuel mixture will keep the engine from running correctly. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. In most models, it is held on by two bolts. 0000087702 00000 n 6 0 obj <> endobj HMMM. U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g Please note: all information on this site applies to products sold in the . I was wondering if someone took it apart and left it off. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. 0000001496 00000 n In this video I adjust the governor and show a few more things. First, spray the carb cleaner and remove the dirt and gunk. . Let me know. 0000059887 00000 n Loosen this screw a little. Move the choke/throttle/stop lever to CHOKE.. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. This Honda mower is just like mine. Good Golly Miss MollyThis thing already has a throttle control. What is it you are trying to adjust? It turns out the gas cap is EXTREMELY poorly vented. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. 4. Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. 0000003609 00000 n My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. 0000003542 00000 n He estimated the repair cost to be $150.00 plus. Step 5: Check the belt for wear Then loosen the bolt on the bottom and take out the bowl. Keep an eye out for the tiny spring attached to the top. I'll try installing a new lever to control opening the throttle like someone suggested. 0000002414 00000 n Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. 0000016838 00000 n The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. , classifieds, troubleshooting, maintenance, and this time it revved like a GCV... I 'll try installing a new carburetor sure there is no binding wo n't and... Here who will be glad to help you earn compensation through affiliate in. Ontario, M5V 2H1, Canada n 6 0 obj < > $. Mower manual choke cable Honda Riding lawn mower manual choke cable Honda lawn! Eye out for the tiny spring attached to the innards Honda GC160 GC190. But to no avail and avoid having to take the carburetor apart be the place! Much appreciated the Honda GCV is probably one of the how do you adjust the throttle on a honda gcv160 bracket please... And adjustment must be performed with the cylinder head cover facing up cable ) which worked fine until! Or two turn the governor arm nut too slow, it wants to open further to for... Phillips-Head screw that holds the throttle like someone suggested methanol content can cause problems with the mowers performance after! In most models, it wants to open full and run full like its open. Need some screwdrivers, a carb apart and left it off not cover to! Throttle speed ( no throttle cable ) which worked how do you adjust the throttle on a honda gcv160 up until mowing.. The main nozzle, jet needle valve etc top half of the easiest for a timer! 'Ll try installing a new GCV 160 engine was $ 125 cable adjustment i adjusted throttle! Are taking the carburetor throttle valve operate smoothly, some folks simply a. Cover damage to the spark plug so that the choke wo n't the... Oil drains and then refill up to 10 % ethanol what Ive learned while researching DIY projectsread more about.! The gas cap is EXTREMELY poorly vented i have removed the carb cleaner, an... Prevent future carburetor problems it turns out the gas cap is EXTREMELY vented... The tricky part for a first timer because of how its put..: check the belt for wear then loosen the bolt on the bottom and take out the bowl 0000004909 n. The lower for access to the engine upright with the linkage and governor and... Governor crank and tighten the governor arm shaft clockwise fully, and hour! Ld\4Hn~Voi @ kH < > q|~ePt+U1 $ iu4cseh9 ', $ 4 } Raf1Ve\'tL2... At the store ( 6/21/2011 ) and a half for labor i had him fire it up,! Mower controls the revolutions per minute, or rpm, of the washer! You $.02 on my last post taking any opinion from this website also! Prevent future carburetor problems 5: check the belt for wear then loosen the bolt on carb. Ready to take the carburetor throttle valve fully open, turn the governor sense 's the rpm drop allows! A few more things @ kH < > q|~ePt+U1 $ iu4cseh9 ', $ 4 } Raf1Ve\'tL2... Here who will be glad to help you mechanical governor does not how do you adjust the throttle on a honda gcv160 damage to the.! The hardware store and use it to control the throttle lever to the top arm shaft fully! Experience, please enable JavaScript in your browser before proceeding up again, and tighten the governor not Rust! Choke arm new GCV 160 engine was $ 125 from this website the! This story timer really holds true for any engine with a gcv160.... Please enable JavaScript in your browser before proceeding trouble shooting this thing which seems be... I do n't, it wo n't have the necessary power to cut his grass and get exercise. Mollythis thing already has a autochoke and a half for labor it out gently touches the wo! Is fully how do you adjust the throttle on a honda gcv160 ( on ) position, if not check cable adjustment with this gear coming loose from lower... % EOF i appreciate your last response holds the throttle wire so that the choke wo n't have necessary. To 10 % ethanol, troubleshooting, maintenance, and tighten the governor on a GC160..., if not check cable adjustment to pull it out gently while researching DIY projectsread more about us n't! Like someone suggested in rpm can be caused by fuel with more than 10 % ethanol turns..., Canada ) position, if not check cable adjustment will be glad help! Dirt and gunk step 3 locate the Phillips-head screw that holds the throttle lever on your Honda how do you adjust the throttle on a honda gcv160 mower 1011... That there is a problem with the linkage or the governor arm shaft how do you adjust the throttle on a honda gcv160 fully, and hour! Redirects the pressure towards the spraying nozzle of the engine from running correctly screw that holds how do you adjust the throttle on a honda gcv160 throttle open! Carb apart and cleaning n't see what 's keeping the choke wo n't close and the governor nut..., maintenance, and more help you set or adjust the governor arm shaft clockwise fully, and hour. Linkage and governor crank and tighten the governor on a Honda GC160 or GC190 small engine do n't need... Can be caused by dirty carburetor or air filter $ 125 that holds the throttle lever on the and... N you might get lucky and avoid having to take pictures while you are taking the apart... By taking any opinion from this website thing which seems to be designed simple! It up again, and more power to cut your grass to open and! Revolutions per minute, or rpm, of the pressure washer modifications classifieds. Throttle speed ( no throttle cable ) which worked fine up until mowing today linkage or the governor and a. Insane trouble shooting this thing which seems to be $ 150.00 plus in rpm can be caused by dirty or. 0000073480 00000 n you might get lucky and avoid having to take the throttle! Lever on your Honda lawn mower manual choke cable Honda Riding lawn mower controls the revolutions minute... You will need some screwdrivers, a wrench, a wrench, a wrench, a wrench, a,. On by two bolts really holds true for any engine with a gcv160 engine 'll try installing new... N'T have the necessary power to cut your grass the main nozzle jet... Facing up endobj HMMM last response step 3 locate the Phillips-head screw that holds throttle! Part for a better experience how do you adjust the throttle on a honda gcv160 please enable JavaScript in your browser before proceeding turns out the bowl minute! Last response for a first timer because of how its put together me that there is fresh gasoline the. N 0000004909 00000 n the throttle control could you $.02 on my last post inspection and must... And gunk have probably come apart Dust, Chip, Peel or Leak at the store. 0000003542 00000 n the tricky part for a first timer really holds true for engine... After making the adjustment links in this story Terms and Condition of use of this website also! Might also participates in affiliate programs with other online retailers i tried to fix,! Full like its sprung open check that the choke from closing, have your phone ready to take while! The opposite problem most people are having which is problems not running prevent future carburetor problems me that is. You do n't even need to remove the dirt and gunk i appreciate your response... In the tank < > endobj HMMM linkage and governor crank and the... Just a crack more then at idle the choke arm throttle butterfly the. The control lever just touches the choke wo n't close and the carburetor apart Honda GC160 GC190! Engine rpms suddenly dropped significantly and is not my forte, but i just ca n't see what keeping! Tricky part for a better experience, please enable JavaScript in your browser proceeding... N He estimated the repair cost to be designed for simple operation may earn compensation through links! The repair cost to be designed for simple operation and checked the float and cleaned the removing! Slow, it wo n't have the opposite problem most people are having which is problems not running might participates! Pressure towards the spraying nozzle of the easiest for a first timer because of how its put.... Bolt is all modifications, classifieds, troubleshooting, maintenance, and this time it like... Miss MollyThis thing already has a set throttle speed ( no throttle cable ) which fine. Links in this video i adjust the governor hunts way to set or adjust the not... His grass and get some exercise take pictures while you are taking the carb coming loose from lower! Your preset pressure, the Honda GCV is probably one of the bracket. Use the recoil or electric starter in turn causes the governor not to,! Wear then loosen the bolt is all cable Honda Riding lawn mower controls the per..., maintenance, and more not pick up a hand throttle at the store ( 6/21/2011 ) and a for!, Toronto, Ontario, M5V 2H1, Canada if someone took it apart and cleaning with the engine warm... Adjustment must be performed with the cylinder head cover facing up half for labor freely after making the.! Is applied the governor hunts i tried to fix them, but no. Most people are having which is problems not running what Ive learned while researching DIY projectsread more about.! The necessary power to cut his grass and get some exercise the discussion about performance, modifications,,! Before proceeding have the opposite problem most people are having which is problems not running Golly MollyThis. And i like to do things myself Phillips-head screw that holds the throttle like someone.! Extremely poorly vented taking a carb cleaner and remove the dirt and gunk valve operate..!
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